Part # 819506000-R00 Printed in U.S.A. 513
10Figure 3-1 Main components (continued) 3 - MAIN COMPONENTS1 - Automatic air vent2 - Air intake and fl ue gas discharge fi tting (venting system)3 - U7
11Figure 3-1 Main components 3 - MAIN COMPONENTS22 - Combustion analysis tap23 - U1 supply temperature sensor 24 - Burner window25 - Air/gas manifold2
124 - FUNCTION OVERVIEWKey to fi gures 4-1 and 4-2:1 = boiler 2 = automatic air vent3 = air intake4 = fl ue gases discharge5 = sealed combustion chamber
134 - FUNCTION OVERVIEWa heating system with heating elements functioning at temperatures ranging between 68°F (20°C) and 176°F (80°C). The boiler can
145.1 - Choosing the installation locationWARNING!!! Do not store any fl ammable materials or liquids in the immediate vicinity of the boiler. A fi re o
15When locating the boiler the following factors must be considered: the location of vent/air intake terminals; connection to the gas supply; c
16Figure 6-2 Dimensions6.1 - Mounting the boilerRefer to Figure 6-1:1. place the cardboard template, provided with the boiler, against the wall;2. ens
17Figure 7-1 Fittings supplied with the boiler7 - INSTALLATION - Water connection7.1 - Water connectionsThe boiler comes with the fi ttings shown in Fi
18CAUTION!!! Risk of system damage due to unsuitable heating system water. If oxygen-permeable pipes are used, e.g. for under fl oor heating systems, t
194. Boiler isolation valves: Field supplied. Full port ball valves are required. Failure to use full port ball valves could result in a restricted fl
2SAFETY INSTRUCTIONS- Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.- WHAT TO DO
207.2.3 - Expansion Tank and Makeup WaterBoiler model 160-C is factory equipped with its expansion tank with 2 gals volume. Ensure this volume is suffi
217.4 - Domestic hot and cold water (only for 160-C model)160-C boiler, offers resistance to the passage of domestic water (see graph fl ow/pressure of
227 - INSTALLATION - Water connectionsFigure 7-6 Piping of the boiler model 160-CHeating system returnGas inletHeating system supplyCold water make-up
23Figure 7-7 Piping of the boiler 160-B7 - INSTALLATION - Water connections1 = Boiler2 = Air separator3 = Ball valve4 = Drain cocks5 = Filling valve6
247.5 - Condensate disposalWARNING!!! The condensate trap must be connected to the boiler per the following instructions or combustion gases will ente
258 - INSTALLATION - Electrical connections8.1 - Electrical connections: overviewWARNING!!! ELECTRICAL SHOCK HAZARD – For your safety, turn off electr
26CAUTION!!!Ensure that heating and water piping is not used as a ground connections for the electric and telephone systems. This piping is completely
27Figure 8-3 Room thermostat locationCAUTION!!! If the pump is larger than 1 hp or 1 amps, you must isolate with a relay.6. Connect the electrical sup
289.1 - Connecting the boiler to an indirect water heaterThis boiler, can be connected to an indirect water heater. The water connection must be made
29A = Front cover of the electrical boxB = Plastic spring to open the electrical boxC = Direction to open the electrical boxD = Switches for the funct
3SAFETY INSTRUCTIONS
3010.1 - Removing of a boiler from a common venting systemWARNING!!! DO NOT connect this boiler or any other appliance using a positive pressure, in a
3110.3 - Venting and air piping systemsWARNING!!! The vent installation must be in accordance with part Venting of Appliances, of the latest edition o
3210 - INSTALLATION - Vent and combustion airFigure 10-1 Side wall two pipes (Direct venting).Figure 10-4 Vertical concentric (Direct venting).Figure
33WARNING!!! Never use cellular (foam) core pipe in vent pipe line and fi ttings. Failure to comply could result in severe personal injury, death, or s
34Vent pipe materials and fi ttings must comply with the following standardslairetaMmetIStandard for installation in USAStandard for installation in CA
3510.6 - Air inlet pipe materials:WARNING!!! The air inlet pipe(s) must be sealed. Improper sealed can result in excessive levels of carbon monoxide w
3610.7 - PVC/CPVC vent piping materialsWARNING!!! Use only the materials listed in Tables 10-1 and 10-2 for vent pipe, and fi ttings. DO NOT mix vent s
4 Local approval: The local building regulations stipulating the installation rules at the time of installation. Installation location: The boiler m
5SAFETY INSTRUCTIONS When servicing boiler, to avoid severe burns, allow boiler to cool before performing maintenance. Electrical: Label all wires p
6SAFETY INSTRUCTIONS ...2TABLE OF CONTEN
712 - START-UP ...6212.1
81 - INSTALLATION - CODE REQUIREMENTS1.1 - Regulations and guidelines- The installation must conform to the requirements of the authority having juris
92 - GENERAL INFORMATION2.1 - Key to symbols usedWARNING!!!Failure to follow these indications can causing an explosion, extensive property damage, se
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